Assembly Automation of Industrial Racking

Automatic Assembly of Industrial Racking Beam

Horizontal support beam sections for industrial racking systems are often produced by hand assembling two steel roll formed sections to form a box.
This example shows an automated process that accomplishes this. The roll formed sections are continuously produced and cut to length; the machine, placed at the end of the roll former, takes each cut section as it is produced and automatically produces one fully assembled box for every two cut beam sections.

A further machine stacks the sections into a waiting stillage. Complete beams can be produced - depending on length - every 15 seconds with roll former line rates up to 90 ft (30m)/min

Automatic Assembly of Industrial Racking Beam

Automation

Assembly:

Racking Plastic CD case Rain gutter

Machine:

Reel and cut Plasma cutting Calender roller Flexible hose
Stripwound Steel tube Sheet leveller Roll forming line Electrical Slip rings

Production:

Self adhesive labels Unloading & stacking Automatic tabbing Thread insertion

Test:

Leak detector Joint quality Oil canisters Axial load

Cleaning:

Aircraft rotors Cryogenic booth

Welding:

Beam welder Production hotplate

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