Assembly automation of plastic parts

Automation of Plastic Parts Assembly

The recently launched 'Dreamcast' system by Sega required the production of a new CD crystal case. Sega commissioned Automation Technologies Ltd to design and build the assembly system for this product.

The example shows one part of the assembly process which encompasses the complete production chain, from injection moulder to finished product.

The system collects the individual CD case components directly from the injection moulders and assembles them to produce the finished product.

The system operates on a 24 hour basis and produces approximately 1000 complete cases per hour.

Industrial and Factory Automation

Assembly automation of CD case plastic parts. Automated assembly machine manufactured and supplied by Automation Technologies UK.

The complete system was designed, manufactured and installed within 12 weeks from order.

Automation

Assembly:

Racking Plastic CD case Rain gutter

Machine:

Reel and cut Plasma cutting Calender roller Flexible hose
Stripwound Steel tube Sheet leveller Roll forming line Electrical Slip rings

Production:

Self adhesive labels Unloading & stacking Automatic tabbing Thread insertion

Test:

Leak detector Joint quality Oil canisters Axial load

Cleaning:

Aircraft rotors Cryogenic booth

Welding:

Beam welder Production hotplate

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