The recently launched 'Dreamcast' system by Sega required the production of a new CD crystal case. Sega commissioned Automation Technologies Ltd to design and build the assembly system for this product.
The example shows one part of the assembly process which encompasses the complete production chain, from injection moulder to finished product.
The system collects the individual CD case components directly from the injection moulders and assembles them to produce the finished product.
The system operates on a 24 hour basis and produces approximately 1000 complete cases per hour.
Industrial and Factory Automation

The complete system was designed, manufactured and installed within 12 weeks from order.
Automation Assembly:Racking | Plastic CD case | Rain gutter | Machine:Reel and cut | Plasma cutting | Calender roller | Flexible hose | Stripwound Steel tube | Sheet leveller | Roll forming line | Electrical Slip rings | Production:Self adhesive labels | Unloading & stacking | Automatic tabbing | Thread insertion
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